Process Selection

The Identification of the process route is essential at the earliest stages of design as the process selection, material selection & design features are intimately linked & for practical purposes are inseparable.

The benefits to you

• Maximised process efficiency & quality
• Total process development, solutions to concept to prototype to product
• Ensuring process robustness is factored in to new product developments
• Reduced time to market for new developments
• No exposure to the risk associated with the capital investment of equipment
• Informed, impartial advice & support as & when you need it

The development of robust process technology is fundamental to the success of any new product venture. Drawing on a wealth of experience, covering virtually every sector of the polymer industry, Smithers Rapra can advise on all aspects of the process from tool design & scale up through to a complete line layout.

Bespoke processes can be tailored to meet difficult or novel applications & clients can access a well-equipped pilot plant to augment their own Research & Development facilities. In addition, experienced consultants can advise on existing manufacturing issues from process troubleshooting to complete manufacturing audits.

There is a diverse number of processing routes for rubbers plastics & other polymers because of their ease of processing. Selecting the right process for the product is paramount to its success. It is vital that throughout the design process, there is a fundamental understanding of the range of processes available & their advantages, disadvantages & limitations. For instance a poor design may exclude a more cost effective production route.

Key Factors Influencing Process Selection:

• Number of parts required
• Material type
• Shape & complexity of the product
• Size of the product
• Cost per unit part
• Dimensional accuracy & tolerances
• Appearance/finishing of the product
• Strength & stiffness
• Post processing/assembly techniques